{"id":7148,"date":"2022-10-04T11:50:54","date_gmt":"2022-10-04T11:50:54","guid":{"rendered":"https:\/\/unilogo.com.pl\/?p=7148"},"modified":"2022-10-04T11:50:54","modified_gmt":"2022-10-04T11:50:54","slug":"safety-solutions-for-robotic-workstations-examples","status":"publish","type":"post","link":"https:\/\/unilogo.com.pl\/en\/blog\/safety-solutions-for-robotic-workstations-examples\/","title":{"rendered":"Safety solutions for robotic workstations \u2013 examples"},"content":{"rendered":"<p><b>The continuous development of robotics means that industrial robots are used in more and more applications. For this reason, robot safety is also constantly changing and improving.<\/b><\/p>\n<p><!--more--><\/p>\n<p>Table of contents:<\/p>\n<ul>\n<li><a href=\"#paragraf-1\">Industrial robots \u2013 applications<\/a><\/li>\n<li><a href=\"#paragraf-2\">Safety in robotics and legislation<\/a><\/li>\n<li><a href=\"#paragraf-3\">Robot safety \u2013 protective measures<\/a><\/li>\n<li><a href=\"#paragraf-4\">Robotics safety standards \u2013 summary<\/a><\/li>\n<\/ul>\n<h2 id=\"paragraf-1\"><strong>Industrial robots \u2013 applications<\/strong><\/h2>\n<p><span style=\"font-weight: 400;\">The <\/span><b>robotics industry<\/b><span style=\"font-weight: 400;\"> is constantly evolving, introducing <\/span><b>industrial robots<\/b><span style=\"font-weight: 400;\"> to the next stages of the widely understood production process. The primary task of any robot involved in the production process is to facilitate the work of humans and replace them wherever necessary. For example, we are talking about monotonous tasks requiring precision and repeatability.\u00a0<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Another advantage of robots is that they can work in harmful environments where humans are not allowed to be or can only do so for a certain time for <\/span><b>occupational safety<\/b><span style=\"font-weight: 400;\"> reasons. An excellent example of this is <\/span><b>industrial robots<\/b><span style=\"font-weight: 400;\"> working in casting rooms with temperatures of several hundred degrees Celsius.\u00a0<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Regardless of whether we are dealing with a manual, automated or robotic workstation, a certain <\/span><b>machine safety standard<\/b><span style=\"font-weight: 400;\"> must be maintained.<\/span> <span style=\"font-weight: 400;\">This includes, first and foremost, the appropriate protection of any moving parts that could pose a potential risk to operators and people in the vicinity of the robotised workstation.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Regarding <\/span><b>safety robotics<\/b><span style=\"font-weight: 400;\">, we can distinguish between robots working in a designated area, where they pose no danger to humans, and collaborative robots. In the latter case, the operators are <\/span><b>working with machinery <\/b><span style=\"font-weight: 400;\">receiving support to perform the most challenging, most monotonous or most precise operations.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">While ensuring <\/span><b>occupational safety<\/b><span style=\"font-weight: 400;\"> is relatively easy for machines working in dedicated areas, for cooperating robots, the matter becomes much more complicated, with the designer having to consider, for example, how to ensure the <\/span><b>rotating equipment safety<\/b><span style=\"font-weight: 400;\"> of a robot that is cooperating with a human.<\/span><\/p>\n<h2 id=\"paragraf-2\"><strong>Safety in robotics and legislation<\/strong><\/h2>\n<p><span style=\"font-weight: 400;\">The way in which the design of robotic workstations should be approached and how to ensure <\/span><b>robot safety<\/b><span style=\"font-weight: 400;\"> is clearly set out in a number of standards. These describe how to perform a risk analysis for these types of workstations and by what means these risks should be minimised. The following standards are included in the EU Machinery Directive 2006\/42\/EC:<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><b>PN-EN ISO 12100:2012<\/b><span style=\"font-weight: 400;\"> &#8220;Safety of machinery. General principles for design. Risk assessment and risk reduction&#8221;;<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">PN-EN ISO 10218-1:2011E &#8220;Robots for industrial environments. Safety requirements. Part 1: Robots&#8221;;<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">PN-EN ISO 10218-2:2011E &#8220;Robots for industrial environments. Safety requirements. Part 2: Robot systems and system integration&#8221;;<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">PN-EN 62061:2008 &#8220;Safety of machinery. Functional safety of safety-related electrical, electronic and programmable electronic control systems&#8221;;<\/span><\/li>\n<li style=\"font-weight: 400;\" aria-level=\"1\"><span style=\"font-weight: 400;\">PN-EN 13849-1:2008 &#8220;Safety of machinery. Safety-related parts of control systems&#8221;.<\/span><\/li>\n<\/ul>\n<p><span style=\"font-weight: 400;\">A person starting to design a robotic workstation should make sure that they have the latest and most up-to-date editions of these standards. Only in this way can <\/span><b>safety robotics<\/b><span style=\"font-weight: 400;\"> be maintained. It is important to be aware that the hazards generated by a robotic workstation vary depending on what type of robot is used, how it is installed, programmed, etc.\u00a0<\/span><\/p>\n<h2 id=\"paragraf-3\"><strong>Robot safety \u2013 protective measures<\/strong><\/h2>\n<p><b>What are 10 safety rules<\/b><span style=\"font-weight: 400;\"> for designing robotic workstations? It&#8217;s hard to say whether they can be reduced to 10, but here are the most important ones. As we mentioned earlier, if the operators are not <\/span><b>working with machinery<\/b><span style=\"font-weight: 400;\">, the robot is usually placed in a special enclosed area called a cell.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">However, complete separation of the robot is not always possible. This may be the case when a conveyor picking up finished components comes out of the cell.\u00a0 Through such a &#8220;breach&#8221; in the fence, a person could get inside the cell or insert one of their limbs. Then, in accordance with the requirements of <\/span><b>PN-EN ISO 12100:2012<\/b><span style=\"font-weight: 400;\">, it is necessary to use elements that detect the presence of a human being in the danger zone and immediately stop the machine. These may include various types of light curtains.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">It is also common to use various elements to maintain <\/span><b>safety standards<\/b><span style=\"font-weight: 400;\"> by detecting the presence of a human inside the robot cell. These can include pressure-sensitive floor mats and various sensors and scanners that detect movement in areas where there should be none.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Although access to the inside of the cell must be locked during operation due to <\/span><b>safety standards<\/b><span style=\"font-weight: 400;\">, the cell must not be &#8220;sealed&#8221; with panels. Each cell must have an access door that is used, for example, for servicing the machine. This type of door is usually secured with special electromagnetic locks.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Access to the inside of the cell can also be secured by security keys, without which no unauthorised person without proper training can enter the robot&#8217;s working area. Sometimes, a special sequence of button presses is also used to unlock access to the cell. Without knowing this sequence, it is impossible to enter the cell.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Safety features also include emergency stop buttons, which should be located inside the robot cell. These protect the person inside the cell from an uncontrolled start-up of the robot by another person. Additional components that help to maintain the <\/span><b>safety standards<\/b><span style=\"font-weight: 400;\"> of the robot workstation are all kinds of audible and visual alarms produced by signal lights and columns.<\/span><\/p>\n<h2 id=\"paragraf-4\"><strong>Robotics safety standards \u2013 summary<\/strong><\/h2>\n<p><span style=\"font-weight: 400;\">In summary, given the speeds at which <\/span><b>industrial robots<\/b><span style=\"font-weight: 400;\"> operate and how heavy their tooling is sometimes, it becomes extremely important that robotic workstations are adequately secured in such a way that the robots do not pose a risk to their operators or workers in the same area.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">The <\/span><b>safety standards<\/b><span style=\"font-weight: 400;\"> that must be maintained in the design of robotic workstations are described in detail in the EU Machinery Directive 2006\/42\/EC and the standards contained therein.\u00a0<\/span><\/p>\n<p><span style=\"font-weight: 400;\">If you are interested in purchasing or upgrading a robotic workstation, we invite you to contact Unilogo. On our website, you will find a <\/span><a href=\"https:\/\/unilogo.com.pl\/kontakt-2\/\" target=\"_blank\" rel=\"noopener\"><span style=\"font-weight: 400;\">contact form<\/span><\/a><span style=\"font-weight: 400;\"> through which you can get in touch with our specialists, who will surely answer all your questions and help you choose the best solution.<\/span><\/p>\n","protected":false},"excerpt":{"rendered":"<p>The continuous development of robotics means that industrial robots are used in more and more applications. For this reason, robot safety is also constantly changing and improving.<\/p>\n","protected":false},"author":53,"featured_media":7149,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_et_pb_use_builder":"","_et_pb_old_content":"","_et_gb_content_width":"","footnotes":""},"categories":[31],"tags":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v19.10 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Safety solutions for robotic workstations \u2013 examples - Unilogo Robotics<\/title>\n<meta name=\"description\" content=\"The development of robotics means that industrial robots are used in more and more applications. 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