{"id":1854,"date":"2019-07-11T15:16:20","date_gmt":"2019-07-11T15:16:20","guid":{"rendered":"https:\/\/unilogo.com.pl\/?p=1854"},"modified":"2019-11-21T10:19:27","modified_gmt":"2019-11-21T10:19:27","slug":"private-label-solution-2-universal-filling-lines-for-professional-hair-care-producers","status":"publish","type":"post","link":"https:\/\/unilogo.com.pl\/en\/uncategorized\/private-label-solution-2-universal-filling-lines-for-professional-hair-care-producers\/","title":{"rendered":"Private Label Solution: 2 universal filling lines for professional hair care producers"},"content":{"rendered":"<p style=\"text-align: justify;\"><span style=\"text-decoration: underline;\"><br \/>\nClient:<\/span><span style=\"font-weight: 400;\">\u00a0 a\u00a0German private-label producer and packager for the cosmetic market:<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400; text-align: justify;\"><span style=\"font-weight: 400;\">Professional level hair care products (shampoos, hair dyes and colors, conditioners, supplements, waxes, etc.)\u00a0 custom labeled for hair salons<br \/>\n<\/span><\/li>\n<li style=\"font-weight: 400; text-align: justify;\"><span style=\"font-weight: 400;\">Product type: body care (creams and body balms, gel body washes, and soaps)<br \/>\n<\/span><\/li>\n<\/ul>\n<p>&nbsp;<\/p>\n<h2>Check out the videos for the 2 lines that we designed for this client:<\/h2>\n<p>Read about the issues the client presented to us and how we helped him with our custom solution.<\/p>\n<p><iframe loading=\"lazy\" title=\"Creamline_30_M\" width=\"1080\" height=\"608\" src=\"https:\/\/www.youtube.com\/embed\/G9JB2gK-dyo?feature=oembed\" frameborder=\"0\" allow=\"accelerometer; autoplay; encrypted-media; gyroscope; picture-in-picture\" allowfullscreen><\/iframe><\/p>\n<div class=\"sm_click_accepted\"><\/div>\n<p>&nbsp;<\/p>\n<p><iframe loading=\"lazy\" title=\"Universal filling line: professional hair &amp; bodycare cosmetics - Private Label solution\" width=\"1080\" height=\"608\" src=\"https:\/\/www.youtube.com\/embed\/TfaWDowb7z4?feature=oembed\" frameborder=\"0\" allow=\"accelerometer; autoplay; encrypted-media; gyroscope; picture-in-picture\" allowfullscreen><\/iframe><\/p>\n<div class=\"sm_show_accepted\">\n<h2><\/h2>\n<h2><b>Product overview<\/b>:<\/h2>\n<p style=\"text-align: justify;\"><strong><br \/>\n<a href=\"http:\/\/unilogo.com.pl\/wp-content\/uploads\/2016\/10\/opakowania_Mag_3.png\"><br \/>\n<\/a><span style=\"text-decoration: underline;\"><br \/>\nVery large variety of products (Private Label producer): <\/span><\/strong><\/p>\n<p style=\"text-align: justify;\"><span style=\"font-weight: 400;\">\u00a0&#8211; 40 different bottle shapes and sizes<\/span><\/p>\n<p style=\"text-align: justify;\"><span style=\"font-weight: 400;\">&#8211; Substances with different densities and viscosity: Body lotions, shampoos and conditioners,<br \/>\nand products containing active ingredients such as Hydrogen Peroxide (solution 3%)<br \/>\n<\/span><\/p>\n<p>&nbsp;<\/p>\n<p>&#8211; Bottle capacity from 25 ml to 1000 ml<\/p>\n<p style=\"text-align: justify;\"><span style=\"font-weight: 400;\">&#8211; Viscosity: up to 10 000 cP (for liquids) and up to 30 000 cP (for creams)<\/span><\/p>\n<p style=\"text-align: justify;\"><span style=\"font-weight: 400;\">&#8211; low production batches &#8211; in the case of creams &#8211; 600-800 pieces per batch<br \/>\n<\/span><\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p style=\"text-align: justify;\"><span style=\"text-decoration: underline;\"><strong>Low economy of production:<\/strong><\/span><\/p>\n<ul>\n<li style=\"text-align: justify;\">20 lines using old technology, adapted to work long series on one package and product\n<ul>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Each production line worked 2-3 days, packaging only 1-2 products, generating tremendous production costs and labor.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">A large workforce was required to man the line &#8211; and workers were poorly trained which posed the risk of an accident and manufacturing of unsatisfactory products. <\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Time was wasted during line change over and preparation (2.5 hours of changeover for 30 min production of one short batch series)<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">High cost of upkeep and production as well as waste of space with numerous machines: the old lines occupied the majority of the warehouse.<br \/>\n<\/span><\/li>\n<\/ul>\n<\/li>\n<\/ul>\n<p>&nbsp;<\/p>\n<p><span style=\"text-decoration: underline;\"><strong>Washing and rinsing of system:<\/strong><\/span><\/p>\n<ul>\n<li style=\"text-align: justify;\"><span style=\"font-weight: 400;\">The old production lines required extensive cleaning. In particular the dosing system required extensive maintenance as well as complete piston disassembly, washing, and reassembly when dosing a new product. This created a very time consuming and inefficient changeover.<br \/>\n<\/span><\/li>\n<\/ul>\n<h2 style=\"text-align: justify;\"><\/h2>\n<p>&nbsp;<\/p>\n<h2 style=\"text-align: justify;\">Unilogo&#8217;s Solution:<\/h2>\n<p>&nbsp;<\/p>\n<table border=\"0\" bgcolor=\"ffffff\">\n<tbody>\n<tr>\n<td valign=\"top\" width=\"30%\"><a href=\"http:\/\/unilogo.com.pl\/wp-content\/uploads\/2016\/08\/pax.jpg\"><img decoding=\"async\" loading=\"lazy\" class=\"wp-image-6070 alignleft\" src=\"http:\/\/unilogo.com.pl\/wp-content\/uploads\/2016\/08\/pax-300x200.jpg\" alt=\"pax\" width=\"238\" height=\"158\" \/><\/a><a href=\"http:\/\/unilogo.com.pl\/wp-content\/uploads\/2016\/10\/MAcg_Cosmo_liquid_KWADRAT.png\"><img decoding=\"async\" loading=\"lazy\" class=\"wp-image-6160 alignleft\" src=\"http:\/\/unilogo.com.pl\/wp-content\/uploads\/2016\/10\/MAcg_Cosmo_liquid_KWADRAT-300x287.png\" alt=\"macg_cosmo_liquid_kwadrat\" width=\"210\" height=\"201\" \/><\/a><br \/>\n<a href=\"http:\/\/unilogo.com.pl\/wp-content\/uploads\/2016\/10\/dozowanie-kremo\u0301w_Mag.jpg\"><img decoding=\"async\" loading=\"lazy\" class=\"wp-image-6155 alignleft\" src=\"http:\/\/unilogo.com.pl\/wp-content\/uploads\/2016\/10\/dozowanie-kremo\u0301w_Mag-300x300.jpg\" alt=\"dozowanie-kremow_mag\" width=\"210\" height=\"210\" \/><\/a><\/td>\n<td bgcolor=\"ffffff\">\n<ul style=\"text-align: justify;\">\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\"><strong>Centralized production: <\/strong>We custom developed two dosing lines utilizing the <a href=\"http:\/\/unilogo.com.pl\/produkty\/linia-produkcyjna-do-kosmetykow\/\">COSMOLINE 40<\/a>, which were capable of serving all of the clients containers and products rendering his previous production lines obsolete.<\/span><\/li>\n<li style=\"font-weight: 400;\"><strong>Universal &#8211; perfect for private-label production:<\/strong>\n<ul>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Ideal for short batch production &#8211; fast and easy changeover to another product<br \/>\n<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">capable of filling, capping and labeling EVERY product:<br \/>\n<\/span><span style=\"font-weight: 400;\">&#8211;\u00a0 format pucks allow for any bottle shape or size<br \/>\n<\/span><span style=\"font-weight: 400;\">&#8211; capable of dosing any type of product: from creams (with viscosity of 30 000 cP) to watery substances (10 000 cP) and even foamy\u00a0 and active solutions (previously mentioned Hydrogen Peroxide solution 3%)<\/span><\/li>\n<\/ul>\n<\/li>\n<\/ul>\n<ul style=\"text-align: justify;\">\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\"><strong>Capable of cleaning and rinsing without interrupting production:<br \/>\n<\/strong><\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">In the case of filling creams &#8211; we developed an external and mobile container that was quick and easy to disconnect, and send to cleaning, while quickly being replaced by a second mobile container, filled with the next product to be dosed.<br \/>\n<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">In the case of filling liquids &#8211; we utilized a filling and cleaning cycle. This ensured constant uninterrupted production &#8211; 3 nozzles dose a product, while 3 nozzles are cleaning. This design allows production to continue.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Quick and easy changeover of the line:<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Lower production cost: time and labor required from technical personnel.<br \/>\n<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Lowered risk of accidents &#8211; production is automated and requires little training while line changeover is easy and intuitive.<\/span><\/li>\n<\/ul>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>[\/su_table]<\/p>\n<h2>Contact Us!<span style=\"color: #ffffff;\">&#8230;&#8230;&#8230;&#8230;&#8230;&#8230;&#8230;&#8230;&#8230;&#8230;&#8230;&#8230;&#8230;&#8230;&#8230;&#8230;&#8230;&#8230;&#8230;&#8230;&#8230;&#8230;&#8230;&#8230;&#8230;&#8230;..<\/span><\/h2>\n<p><span style=\"color: #000000;\"><a style=\"color: #000000;\" href=\"http:\/\/unilogo.com.pl\/wp-content\/uploads\/2016\/10\/Adas_mailing_MAG.jpg\"><img decoding=\"async\" loading=\"lazy\" class=\"wp-image-6161 alignleft\" src=\"http:\/\/unilogo.com.pl\/wp-content\/uploads\/2016\/10\/Adas_mailing_MAG-300x300.jpg\" alt=\"adas_mailing_mag\" width=\"181\" height=\"181\" \/><\/a>Call or write. Share your production problems with us &#8211; we&#8217;ll provide free consultation!<\/span><\/p>\n<p>Adam Dyba\u015b<br \/>\nKey Account Manager<br \/>\ntel: +48 697 180 380<br \/>\nemail: &#x61;&#x64;&#97;m&#x2e;&#x64;&#121;ba&#x73;&#x40;&#117;n&#x69;&#x6c;&#111;&#103;o&#x2e;&#x63;&#111;m&#x2e;&#x70;&#108;<\/p>\n<\/div>\n<p>&nbsp;<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Client:\u00a0 a\u00a0German private-label producer and packager for the cosmetic market: Professional level hair care products (shampoos, hair dyes and colors, conditioners, supplements, waxes, etc.)\u00a0 custom labeled for hair salons Product type: body care (creams and body balms, gel body washes, and soaps) &nbsp; Check out the videos for the 2 lines that we designed for [&hellip;]<\/p>\n","protected":false},"author":9,"featured_media":0,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_et_pb_use_builder":"","_et_pb_old_content":"","_et_gb_content_width":"","footnotes":""},"categories":[12],"tags":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v19.10 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Private Label Solution: 2 universal filling lines for professional hair care producers - Unilogo Robotics<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/unilogo.com.pl\/en\/uncategorized\/private-label-solution-2-universal-filling-lines-for-professional-hair-care-producers\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Private Label Solution: 2 universal filling lines for professional hair care producers - Unilogo Robotics\" \/>\n<meta property=\"og:description\" content=\"Client:\u00a0 a\u00a0German private-label producer and packager for the cosmetic market: Professional level hair care products (shampoos, hair dyes and colors, conditioners, supplements, waxes, etc.)\u00a0 custom labeled for hair salons Product type: body care (creams and body balms, gel body washes, and soaps) &nbsp; 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